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Cap Liner Types and Functions

A cap liner is a piece of material that sits between the cap and the bottle. Its traditional primary purposes are to offer proper sealing of the product to prevent leakage and optionally to provide tamper evidence.

New technology is now turning this humble piece of packaging into a multimedia gateway for brands to reach out to their consumers through the Tribe Platform.

Since the cap liner is something only seen by the consumer after the product has been opened, the cap liner can essentially facilitate a “cap coupon”.

Tribe Example on Cap Liners

Since the cap liner is in direct contact with the product, chemical compatibility and correct certification for contact with your kind of product is crucial. Using the wrong seal can lead to expensive and sometimes dangerous mistakes that can jeopardize your product brand and integrity.

Chemical products and consumer/food products can require liners that differ significantly in their properties. The varying liner materials have different jobs. They may be used as any combination of moisture barriers, oxygen barriers, chemical resistant barriers, consumer tamper evidence safety and for preventing leakage.

The cap liner material alone can significantly affect the cost of the cap, not to mention the impact on the finished product.

Compatibility of the caps, liners and bottles has to be tested; as well as the compatibility of these packaging materials to the product inside.

Selecting the Right Seal

Novice producers may find it difficult to decide which cap liner is the right solution for their product. With all the different liner types available, choosing the correct liner for your product and container is an important step.  If considering cap lining material it may be worthwhile looking at how a practical packaging initiative and a practical marketing initiative can be combined.

A wide range of cap seals are available but by focusing on these key questions, we should be able to narrow down the field:

  • Level of tamper evidence required?
  • Type of product: liquid, powder, or solid?
  • After opening the product is a reseal important?
  • Will the Seal be used to promote the Brand?

Some Popular Cap Liners

  1. Plain Expanded PE foam. Providing both a seal and reseal, this is one of the lowest cost cap lining materials available.  When produced using C02 Gas the cell structure of this material can be tight and present and perform close to that of some laminated foams produced with less sophisticated methods.
  1. Laminated Expanded PE foam. As per the Plain foam this material has added layers often on both sides to provide a smoother and more chemically resistant sealing surface. With the right laminates this material can have Good resistance to acid, alkalis, solvents, alcohols, oils, household cosmetics, and aqueous products. Aluminum, Tin or Saran are common coatings used for alcohol with Tin being particularly popular for Wine bottles with screw caps.
  1. Pressure Seal Foam Liner. Coated with torque-activated adhesive, the action of applying the cap causes this seal to bond with the bottle or product opening; there is no need for an outside heat source. Historically this type of seal was applied to provide tamper evidence and often printed with words that would infer that the seal was a form of tamper evidence. You will now notice that on any credible supplier’s specification sheet they will go out of their way to state this is NOT a seal to provide tamper evidence.  This is to avoid potential legal claims associated with the possibility this type of seal can be tampered with and reapplied without any special equipment. The Moisture and oxygen barrier of this type of material is also generally lower than laminated foams.
  1. Induction Liners – When passed through an induction process, the foil layer heats up in a process that will bond all or part of the lining material to the top of the product. Induction liners can only be applied using an Induction Sealing Machine.

There are 2 types of Induction Liners:

  1. One-piece Foil. Since it “sticks” to the bottle after sealing, this single-use foil is one of the most common forms of sealing. Side tabs and Lift ‘n’ Peel™ options add to the experience of easy removal from the lid for items like milk and juices. An added barrier layer can also provide protection against aggressive products. An air and watertight hermetic seal prevents leakage in packaging for edible oils, water, juices, condiments, shampoos & conditioners, gasoline treatments, additives, food & beverages, nutraceutical products, health & beauty products, vitamins, spices, and pharmaceutical products.  Often a one piece Foil will need to be applied over a softer and thicker foam based liner to insure a good distribution of pressure from the cap over the entire opening of the product to be sealed.
  1. Two-piece Heat Induction Liner – The benefit of using two-piece heat induction liners is that they eliminate the need for lining the closure in two separate stages: The base foam or cardboard layer of the  liner is temporarily bonded to the foil with either a wax and paper layer or a separating polymer layer.

 

 

Self Adhesive Labeling Machines

Our Label-On™ range of labeling equipment has two ranges:

LabelOn Basic 600 Labeler

LabelOn™ Basic 600 Labeler

1.1 LabelOn™ Basic.  This is an entry level budget range of equipment with focused applications and very easy operation.  This range is designed for the growing businesses that have outgrown hand and bench-top label applicators  and would like to step into automated in-line labeling equipment without over committing capital.

Explore more of this range…

 

Modular Labeling Machines

LabelOn™ Modular Labeling Machine

1.2 LabelOn™ Modular. This is a highly versatile range of equipment. It has unprecedented ability for a client to start with a specific application and add Modules (very easily) to cater for other applications. To properly understand the ingenuity of this range a meeting or an online demonstration where screens can be shared can highlight the innovation of this equipment.  The advantages of the LabelOn™ Modular system in some ways is like the advantages of digital printing; if a client needs to make a change they are not locked into their initial design and the changes can take place very fast.  The results of the changes provide the user with the same experience as if they had chosen the older machine supply path of a dedicated machine configuration.

Explore more of this range…

Cap Lining Materials and Liner Insertion Machines

Cap Lining Materials Adeneli is a supplier of tamper-evident, cap/closure lining materials. Being a small company, we view ourselves as possessing a natural advantage to be more responsive and flexible compared to our competitors. Our mission is to provide our customers with very high levels of responsiveness and flexibility in our offerings, along with identifying their packaging needs not matched by anyone within our industry.

Choosing the right machine for your needs is an important task. Determining the right supplier is even more crucial.

Liner Inserting MachineAdeneli showcases dependable, revolutionary, quality products that include an extensive range of applications like: food, pharmaceutical, agricultural, chemical, beverage, and cosmetics. Our comprehensive selection of lining materials provide us the opportunity to satisfy the most demanding world-wide applications with our customized aluminum foil / heat-seal combinations. Additionally, our unique products offer a built in and easy open feature that delivers greater convenience to the consumer while offering recognition to the brand owners.

Our lining machines insert airtight seals in caps from liner reels or pre-cut  liners. Within our series of products and solutions, we possess different designs which cover various production requirements including cutting power, speed, sizes and shapes of caps to process.

Adeneli  delivers high quality induction Wad Inserting Machine or cap lining and capping machines for various bottle sizes, bottle shapes and production speeds.

Induction Sealing and Heat Sealing Machines

Induction Sealing and Heat SealingAdeneli is very proud to present the MeRo and SealerOn™ range of induction and heat sealing equipment which take on jobs dependably, securely and are conveniently serviced. Together with CE safety accreditation for LV and EMF that is often missing with almost every other low priced induction sealing equipment, this certification is definitely essential for extremely high current and high electromagnetic field producing type of machinery.

Adeneli has created tactical collaborations with manufacturers who offer solutions that do not merely meet today’s product packaging demands but are committing to developing new ideas to satisfy tomorrow’s challenges.Induction Sealing Equipment

By talking with our experienced and well-informed sales team, we will outline for you how we can match your product packaging requirements while providing an exceptional degree of service and support.

Our dedication and commitment to customer service coupled with our level of expert practical knowledge and experience make certain that all our work satisfies the highest standards of excellence, creativity and quality while offering significant outcomes.

We look forward to the opportunity to discuss your packaging needs. Feel free to contact us.

Explore more of this range…
 

Bottle Bagging and Palletizing

Palletizing

Palletising

Our range of Palletizers include:

– Manual
– Semi-automatic
– Automatic from blow moulder exit to strapped and wrapped pallets at the end of the line.

With fully automatic palletizing we supply:     Palletising

– Pallet dispensing
– Layer board/tray magazines
– Pallet conveyoring
– Automatic strapping
– Automatic wrapping

We also offer a small footprint palletizer that are semi or fully automatic.

Fully Automatic Palletiser

 

Bottle Bagging

Bagging Machine Productive Systems’ advanced bagging machine design with a direct bottle transfer feature from the air conveyor.

This machine is ideal for your high speed, unstable PET bottles!

Some of the Key features of our bagging machines:

  1. Direct airveyor in-feed onto bagger, eliminating the use of table top conveyors.
  2. Advanced design servo driven top sweep, which is faster, more stable and ideal for unstable and/or petaloid base bottles.
  3.  Complete Removal of the bag from the bagger after the bottles have been pushed into the bag and sealed.  This allows for further automation through various methods, i.e. magazine, palletizing or overhead removal.
  4. Incredible Flexible; the bagging machine can handle from 180ml up to 2L bottles on the same machine.

Blow moulding machine manufacturers where we have installed downstream automation  include:

  • SidelBagging Machine
  • Krones
  • Uniloy
  • Rocheleau
  • Nissei
  • Aoki
  • Sipa
  • Urola



High Speed Fully Automatic Bagger
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Adeneli Packaging
Los Angeles, CA, USA

Dial 844-ADENELI (844-233-6354)
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Fax: 310-935-0310

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